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Safety controllers use monitoring logic, overvoltage/short-circuit protection, redundant relays, and positive guided contacts to provide a high level of fail-safe operation for applications requiring such protection. The modular MOSAIC safety controller is an expandable, cost-effective choice (vs standalone safety relays) as the required number of relays/channels increases.
Modular Safety Controllers
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MOSAIC Modular Safety Integrated Controllers
MOSAIC is a unique safety controller that is modular, expandable and configurable for managing all safety functions of a single machine or an entire plant that offers cost reductions with minimal wiring. The MOSAIC Master Modules can be used stand-alone or with additional expansion modules.
Advantages
- Reduces number of devices and wiring used and overall size of the project
- Speeding-up control panel construction
- Allows tamper-proof system configurations
-
All logic is configured through a graphic interface
(no more laborious wiring is needed as with traditional solutions) - Lower number of electromechanical components also means a better performance level and a higher safety level
- Project report provides the actual values of PFH, DCavg and MTTFd according to EN 13849-1 and EN 62061
Master Modules
The Reer MOSAIC (MOdular SAfety Integrated Controller) is modular, expandable and configurable for managing all safety functions of a single machine or an entire plant. The main M1 and M1S master modules are able to control a variety of expansion modules.
Safety I/O Modules
- Connection to M1 or M1S master module via MSC 5-way bus
- Removable terminal block
- Screw contacts
Speed Monitoring Modules
Speed Monitoring modules allow the safety controller to monitor speed of a motor or rotating machine by using proximity switches or an encoder. Various modules available to support the following inputs.
- Proximity sensor input
- TTL line driver encoder
- HTL push-pull encoder
- SIN/COS incremental encoder
MOSAIC Relay Modules
- Safety relays
- MR2 (2) safety relays with guided contacts
- (2) NO + (1) NC contacts (250 VAC 6 A)
- (1) NC contacts for EDM feedback
- MR4 (4) safety relays with guided contacts
- (4) NO + (2) NC contacts (250 VAC 6 A)
- (2) NC contacts for EDM feedback
- Connection to M1 via MSC 5-way bus
- Removable terminal block, screw contacts
Status Output Modules
- Output expansion modules
- MOS8 (8) digital signal outputs
- MOS16 (16) digital signal outputs
- Programmable with MOSAIC Safety Designer Software
- Connection to M1 or M1S master module via MSC 5-way bus
- Removable terminal block, screw contacts
Communication Modules
- (2) modules connect to most industrial fieldbus system
- MBEI EtherNet/IP communications module
- MBEM Modbus TCP/IP communications module
- Type B mini-USB connector via a software configurator
- Connection to M1 or M1S master module via MSC 5-way bus
- Bus connector included
Accessories
- MOSAIC MSC-C communication connector - permits communication between system units
- MOSAIC MCM memory card - removable configuration data memory card
- MOSAIC CSU cable - Interconnection cable - MOSAIC M1 or M1S master module to a PC for programming with MSD configuration software
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