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The hardware used in the CTRIO2 Motion Videos
looks like this. Starting down here at the PLC, we have a 4
slot 205 base with the Do-more Processor, an input simulator and the new CTRIO2 module. The Servo Motor is driven by a SureStep Motor
Driver through this extension cable. Power for the stepper motor is supplied by
this SureStep power supply. The Stepper Motor is connected to a threaded
screw which moves a carriage mounted on a rail. The NPN proximity sensor detects when the
carriage passes and feeds its output back into the CTRIO2 module where we can use it
as a limit. I like this little sensor because it has an
LED in it that lights up when it detects something. That makes debug a snap. The Encoder is also fed back to the CTRIO
module so we can use it to validate positioning. There is 24Vdc supply powering the encoder
and proximity sensor which is not shown here. The great thing about this is I didn’t need
any other modules in my PLC system. The CTRIO2 handles everything I need. The Ctrio2 even comes with jumpers that you
can install on an internal header to tie all the commons together - that really helps clean
up the external wiring and makes your life a whole lot easier. For these videos we have tied all of the input
commons together and we have tied all of the output Y’s together (we’re using the C’s
as the output signals). The best part of this is you can swap out
the CTRIO2 module anytime you want because ALL of the configuration information is stored
on the Do-more Processor. You don’t have to worry about re-configuring
the module when you replace it. Just shove the new one in and turn the PLC
on. The Do-more Processor takes care of the rest. Please understand that this hardware was setup
just for demo purposes. It is not supported or sold by Automation
Direct so please don’t call Tech asking about it and don’t call sales to try and
buy one. Also, note that there are no over-travel limits
here so please don’t think of this as a complete hardware setup. It is just intended to quickly demonstrate
how to use the CTRIO2 functions and the Do-more processor. And, of course, whenever you are doing motion,
always start moving things slow, until you can make sure they work and then speed them
up when you feel confident when things work the way you expect. We’ll, That’s all there is to the hardware
setup we are using. All of the part numbers shown can be purchased
at AutomationDirect.com - you’ll really like the prices there AND the free shipping
for all orders over $49? We’ll … that just can’t be beat! Be sure to check out the other videos in this
series for more on using motion. And as always, please send us any comments
you may have, we appreciate the feedback. Spend Less. Do-more. From AutomationDirect.