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Discrete and analog sensors are critical for automating any machine or process. A wide range of reliable, low-cost sensors detects position, speed, proximity, pressure, temperature, level, flow, current, and voltage.
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A common function of a control system is detecting the presence of an object or measuring a process variable. Sensors and sensing technologies are available to satisfy a wide range of usages, environments, and accuracies needed in industrial and commercial applications.
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For motion control applications, use these encoders with PLCs, servos, or Variable Frequency Drives (VFDs) that accept encoder feedback.
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Inductive proximity sensors detect metallic objects. Modern Factor 1 models sense all metals equally. A wide range of specialty models, such as high-pressure, weld-immune, and IP69K, are available, alongside IO-Link and smart sensors for advanced configuration and onboard processing.
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Magnetic proximity sensors are used for non-contact object detection beyond the normal limits of inductive sensors. Used with a separate damping magnet, they offer very long sensing ranges and can detect magnets through walls of non-ferrous metal, stainless steel, aluminum, plastic, or wood.
Capacitive sensors detect both metal and non-metal objects, can sense through insulating materials, and are often used to detect fill levels of liquids, pellets, and powders through container walls. They are available in round, tubular, or rectangular shapes, with sensing distances up to 40mm.
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Photoelectric sensors detect presence, distance, or color using light via through-beam, retroreflective, or diffuse sensing modes. Specialized types, such as fiber optic and fork sensors, are also available; certain models offer IO-Link and smart functionality for advanced data and configuration.
Ultrasonic sensors emit a sound impulse and measure the elapsed time of the echo from an object. They sense most materials and are unaffected by color, transparency, shininess, or lighting conditions. Models are available with discrete or analog outputs, in sensing distances up to 8000mm.
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Linear position sensors attach to an object or piece of machinery and translate the linear position to an electrical signal proportional to the linear displacement of the object. Types include:
Inclination sensors use MEMS technology to provide reliable tilt angle measurement with respect to gravity. These encapsulated IP67/69K rated sensors are shock and vibration-resistant, suitable for use in the harshest environments.
Limit switches are one of the most common presence sensing devices used in industrial controls, activated when an object makes physical contact with the actuator.
These limit switches feature the most popular actuator styles including:
Specialty switches include:
Light grids are multi-beam arrays of photoeyes used to detect presence or measure object height anywhere within the controlled height of the sensor array. They are perfect for detecting various sized and shaped objects passing through the target area. (Not for use as safety light curtains)
Position indicators are commonly used in applications such as industrial machinery or robotics, where monitoring the position of a rotating shaft is crucial. They provide real-time information by measuring the angle or degree of rotation and displaying it in a clear and easily readable format.
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Pressure switches and sensors measure system pressure for monitoring and control in a wide range of compatible liquid and gas applications. Offerings include:
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Temperature switches, sensors, and transmitters provide accurate temperature monitoring and control.
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Level sensors monitor the level of liquids, pellets, powders, and other similar products in tanks and process systems.
Flow sensors accurately measure the flow rate of a fluid, such as a gas or liquid, in a pipe or conduit and provide reliable feedback for monitoring and control in industrial processes.
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Load cells convert mechanical force into electrical signals that can be easily measured and displayed and are available in a variety of types to suit different environments and accuracy requirements. Load cells, transmitters and electronics, and mounting accessories deliver reliable performance while solving real-world challenges in weighing applications.
Components include:
Vibration sensors help avoid unplanned downtime by providing vibration monitoring of typical industrial machinery for implementing predictive maintenance strategies. ProSense vibration sensors measure the RMS vibration velocity of the device to which it is attached.
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Current and voltage sensors, used for voltage and current monitoring, logging, or proof-of-operation applications, provide discrete or analog output signals compatible with most PLCs, data loggers, and SCADA systems.
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Ground fault sensors help protect people, products, and processes from damage that can be caused by ground fault conditions.
Using discrete I/O, analog inputs, and/or Modbus RTU communication, the STRIDE Pocket Portal connects industrial assets including sensors, meters, and Modbus RTU-capable devices to the cloud for data monitoring and control.
STRIDE® Pocket Portal IoT Bridge offers an end-to-end solution for small-count remote data collection.
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