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Sensors help automate machines and processes, measuring signals such as position, speed, proximity, pressure, temperature, level, flow, current, and voltage. IO-Link sensors provide communication, configuration, and diagnostics; smart sensors add onboard processing independent of a PLC.
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A common function of a control system is detecting the presence of an object or measuring a process variable. Sensors and sensing technologies are available to satisfy a wide range of usages, environments, and accuracies needed in industrial and commercial applications.
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For motion control applications, use these encoders with PLCs, servos, or Variable Frequency Drives (VFDs) that accept encoder feedback.
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Inductive proximity sensors detect metallic objects. Modern Factor 1 models sense all metals equally. A wide range of specialty models, such as high-pressure, weld-immune, and IP69K, are available, alongside IO-Link and smart sensors for advanced configuration and onboard processing.
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Magnetic proximity sensors are used for non-contact object detection beyond the normal limits of inductive sensors. Used with a separate damping magnet, they offer very long sensing ranges and can detect magnets through walls of non-ferrous metal, stainless steel, aluminum, plastic, or wood.
Capacitive sensors detect both metal and non-metal objects, can sense through insulating materials, and are often used to detect fill levels of liquids, pellets, and powders through container walls. They are available in round, tubular, or rectangular shapes, with sensing distances up to 40mm.
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Photoelectric sensors detect presence, distance, or color using light via through-beam, retroreflective, or diffuse sensing modes. Specialized types, such as fiber optic and fork sensors, are also available; certain models offer IO-Link and smart functionality for advanced data and configuration.
Ultrasonic sensors emit a sound impulse and measure the elapsed time of the echo from an object. They sense most materials and are unaffected by color, transparency, shininess, or lighting conditions. Models are available with discrete or analog outputs, in sensing distances up to 8000mm.
Linear position sensors attach to an object or piece of machinery and translate the linear position to an electrical signal proportional to the linear displacement of the object. Types include:
Inclination sensors use MEMS technology to provide reliable tilt angle measurement with respect to gravity. These encapsulated IP67/69K rated sensors are shock and vibration-resistant, suitable for use in the harshest environments.
Limit switches are one of the most common presence sensing devices used in industrial controls, activated when an object makes physical contact with the actuator.
These limit switches feature the most popular actuator styles including:
Specialty switches include:
Light grids are multi-beam arrays of photoeyes used to detect presence or measure object height anywhere within the controlled height of the sensor array. They are perfect for detecting various sized and shaped objects passing through the target area. (Not for use as safety light curtains)
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Current and voltage sensors, used for voltage and current monitoring, logging, or proof-of-operation applications, provide discrete or analog output signals compatible with most PLCs, data loggers, and SCADA systems.
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Ground fault sensors help protect people, products, and processes from damage that can be caused by ground fault conditions.
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